Skip to main content

Home Power Consumption Monitoring

For this project the goal is to know exactly how much current is being used for the entire property. To collect this data I placed 2 SCT013 non-invasive split core current transformers around the phase 1 and 2 wires in the main electrical panel. Using some simple math this can convert the small voltage in the transformers into an accurate current reading. 

act1300.jpg

current-sendor.png

20240225_112755.jpg

#include <WiFi.h>
#include <HTTPClient.h>
#include <Wire.h>
#include <Adafruit_ADS1X15.h>
#include <LiquidCrystal_I2C.h>
#include <EEPROM.h>


int activeConnection = 1;

// silo
const String ssid1 = "xxxx";
const String password1 = "xxxxx";

// hansen
const String ssid2 = "xxxx";
const String password2 = "xxxx";

const String heartbeatUrl = "https://xxx.xxx.ca/silopower/heartbeat.php";
const String currentUrl = "https://xxx.xxx.ca/silopower/set_house_current.php?data=";

// end edit section
////////////////////

#define EEPROM_SIZE 4
int eepromPingsAddress = 0;
float totalServerPings = 0;
int eepromFailedPingsAddress = 1;
float totalServerPingFails = 0;
int eepromActiveConnection = 1;

String prevWattagePerHourText = "";
String prevWattageAverageText = "";
String prevConnectivityText1 = "";
String prevConnectivityText2 = "";

const int potPin = 36;
const int buttonPin = 15;
int buttonState = 0;
int displayMode = 1; 

int ACDCVoltage = 120;

const int pulseRate = 1000; // loop runs once per second

const int serverSendInterval = 10; // 10 minutes between sending a voltage update to the server
const int samplesPerReading = 60 * serverSendInterval; // every x minutes send a sample to the server

float averagePotValue = 0;
float potValue = 0;
float accumulatedPotValues = 0;
int loopCount = 0;

int lcdBacklightOnCounter = 1;


float accumulatedAmps = 0;
float averageCurrentValue = 0;
float averageWattage = 0;

float wattsPerHour = 0;
float ampHoursPerDay = 0;
 
long secondsOfHour = 0;

const int secondsPerHour = 3600; // set to 60 for debugging
int houryAmpsArrayCurrentIndex = 0; 
int dailyAmpsArrayCurrentIndex = 0; 

float houryAmpsArray[secondsPerHour];

const int hoursPerDay = 24;
float dailyAmpsArray[hoursPerDay];


String payload = "";
int httpCode = 0;
bool wifiConnected = false;
bool wifiPaused = false;
int wifiPausedTick = 0;
bool wifiSleeping = false;
bool debug = false; // when true server does not update
bool serverFailed = false;
int wifiConnectionAttempts = 0;

HTTPClient http;


Adafruit_ADS1115 ads;

LiquidCrystal_I2C lcd_i2c(0x27, 16, 2);

const float FACTOR = 20; //20A/1V from the CT
const float multiplier = 0.0000472; // increate so bring down read current

void setup() {

  Serial.begin(115200); // this needs to match the value in the serial monitor

  //Init EEPROM
  EEPROM.begin(EEPROM_SIZE);

  pinMode(buttonPin, INPUT);

  for (int i = 0; i < secondsPerHour; i++) {
    houryAmpsArray[i] = -1;
  }
  
  for (int i = 0; i < hoursPerDay; i++) {
    dailyAmpsArray[i] = -1;
  }
  
  delay(2000);


  EEPROM.begin(EEPROM_SIZE);

  activeConnection = EEPROM.read(eepromActiveConnection);

  Serial.print("eepromActiveConnection :");
  Serial.println(activeConnection);
  
  if (isnan(activeConnection)) {
    activeConnection = 1;
  }

  if(activeConnection == 0){
    activeConnection = 1;
  }
  
  Serial.print("activeConnection: ");
  Serial.println(activeConnection);

  float pingData = EEPROM.readFloat(eepromPingsAddress);
  if (isnan(pingData)) {
    pingData = 0;
  }
  totalServerPings = pingData;
  EEPROM.end();
  EEPROM.begin(EEPROM_SIZE);
  float pingFailData = EEPROM.readFloat(eepromFailedPingsAddress);
  if (isnan(pingFailData)) {
    pingFailData = 0;
  }
  totalServerPingFails = pingFailData;
  EEPROM.end();

  if(!connectToWiFi()){

    delay(2000);
    WiFi.disconnect();
    delay(1000);
      
    
    if(activeConnection == 1){
      activeConnection = 2; 
    }else {
      activeConnection = 1;
    }
    connectToWiFi();
  }
  
  if (!ads.begin()) {
    Serial.println("Failed to initialize ADS.");
    while (1);
  }

  ads.setGain(GAIN_FOUR);

  lcd_i2c.init();
  lcd_i2c.backlight();

}

void loop() {

  secondsOfHour ++;

  // after 24 hours reset this integer
  if(secondsOfHour > 86400){
      secondsOfHour = 1;
      // Serial.println("restarting :");
      ESP.restart();
  }

  if(lcdBacklightOnCounter == 0){
    lcd_i2c.noBacklight();
  }else {
     // if lcb backlight counter is over zero it is active so increment
     lcdBacklightOnCounter ++;
     // turn off backlight after 1800 - 5 mintes of inactivity
     if(lcdBacklightOnCounter > 1800){
          lcd_i2c.noBacklight();
          lcdBacklightOnCounter = 0;
     }
  }
  
  buttonState = digitalRead(buttonPin);
  
  if (buttonState == HIGH) {
    lcd_i2c.clear();  
    lcd_i2c.backlight();

    if(lcdBacklightOnCounter == 0){
      displayMode = 1;
    }else {
      displayMode++;
      if (displayMode > 2) {
        displayMode = 1;
      }   
    }
    lcdBacklightOnCounter = 1;    
  }


  // CURRENT
  float amps = getAmps();
  accumulatedAmps += amps;

  cycleHourlyAmpsArray(amps);
  
  float ampsPerHour = getAverageAmps(houryAmpsArray, secondsPerHour);

  // to get average wattage get the last 10 reading divided by 10
  
  float wattsAverage = getLastXWattReadings(5) * ACDCVoltage;
  float wattsPerHour = ampsPerHour * ACDCVoltage;

  float ampHoursPerDay = getAverageAmps(dailyAmpsArray, hoursPerDay);

  if(secondsOfHour % secondsPerHour == 0){
     cycleDailyAmpsArray(ampsPerHour);
  }

  float dailyAmpHours = getDailyAmpHours();

  float wattagePerDay =  dailyAmpHours * ACDCVoltage;
   
  
  String wattsAverageString = String(wattsAverage, 0);
  wattsAverageString.trim();

  String wattsPerHourString = String(wattsPerHour, 0);
  wattsPerHourString.trim();

  String wattsPerDayString = String(wattagePerDay, 0);
  wattsPerDayString.trim();

  String wattagePerHourText = wattsPerHourString + "WH " + wattsPerDayString + "DWH ";
  String wattageAverageText =  wattsAverageString + "W";

  // keep the noise down
  if (loopCount % 10 == 0) {
  
  }

  averageWattage = (accumulatedAmps / loopCount) * ACDCVoltage;
   
  /////////////////////
  // SERVER RELAY 
  

  if (!debug && (loopCount >= samplesPerReading) || serverFailed) {

    accumulatedAmps = 0;
    loopCount = 0;

    setWifiSleepMode(false);

    delay(2000);
    
    // do a heartbeat check to see if we are online...
    http.begin(heartbeatUrl);
    httpCode = http.GET();
    if (!httpCode > 0) {
      // wifi may not be alive yet so wait 3 seconds
      delay(3000);
    }
  
    String recordedAverageWattage = String(averageWattage, 0);

    recordedAverageWattage.trim();
    
    http.begin(currentUrl + recordedAverageWattage);
    httpCode = http.GET();
    if (httpCode > 0) {
      payload = http.getString();
      Serial.println("HTTP Response: " + payload);
      recordPingSucces();
    } else {
      Serial.println("HTTP Request failed with error code: " + String(httpCode));
      recordPingFailure();
    }
    http.end();
    
    setWifiSleepMode(true);
  }

  loopCount++;
    

  ////////////////////////////
  // LCD DISPLAY

  switch (displayMode) {
  case 1:
    wattagePerHourText.trim();
    wattageAverageText.trim();
      
    if(prevWattagePerHourText != wattagePerHourText || prevWattageAverageText != wattageAverageText ){
       lcd_i2c.clear();
    }

    prevWattagePerHourText = wattagePerHourText;
    prevWattageAverageText = wattageAverageText;

    lcd_i2c.setCursor(0, 0);
    lcd_i2c.print(wattagePerHourText);
    lcd_i2c.setCursor(0, 1);
    lcd_i2c.print(wattageAverageText);
    break;
   
  case 2:
    String connectivityText1 = "";
    if(wifiConnected){
      connectivityText1 += "WF ON";
    }
    if(wifiConnected && !serverFailed){
        connectivityText1 += " SERVER ON";
    }

    String serverPings = String(totalServerPings, 0);
    serverPings.trim();
    
    String serverPingFails = String(totalServerPingFails, 0);
    serverPingFails.trim();
          
    String connectivityText2 = serverPings + "/" +  serverPingFails + " PINGS";

    connectivityText1.trim();
    connectivityText2.trim();

    if(prevConnectivityText1 != connectivityText1 || prevConnectivityText2 != connectivityText2){
       lcd_i2c.clear();
    }

    prevConnectivityText1 = connectivityText1;
    prevConnectivityText2 = connectivityText2;
    
    lcd_i2c.setCursor(0, 0);
    lcd_i2c.print(connectivityText1);
    lcd_i2c.setCursor(0, 1);
    lcd_i2c.print(connectivityText2);
    break;
  }

  delay(pulseRate);

}

/**
 * connect to wifi
 */
bool connectToWiFi() {

  String activeSsid = "";
  String activePassword = "";
  
  if(activeConnection == 1){
    activeSsid = ssid1;
    activePassword= password1;
  }else if(activeConnection == 2){
    activeSsid = ssid2;
    activePassword= password2; 
  }
  
  Serial.print("Connecting to WiFi: ");
  Serial.println(activeSsid);


  WiFi.begin(activeSsid, activePassword);

  while (WiFi.status() != WL_CONNECTED && wifiConnectionAttempts < 20) {
    delay(500);
    Serial.print(".");
    wifiConnectionAttempts++;
  }

  wifiConnectionAttempts = 0;

  if (WiFi.status() == WL_CONNECTED) {
    Serial.println("\nConnected to WiFi");
    Serial.print("IP Address: ");
    Serial.println(WiFi.localIP());
    wifiConnected = true;

    EEPROM.begin(EEPROM_SIZE);
    EEPROM.write(eepromActiveConnection, activeConnection);
    EEPROM.commit();
    EEPROM.end();

    Serial.print("set activeConnection to : ");
    Serial.println(activeConnection);
    

    return true;
      
  } else {
    Serial.println("Connection failed. Trying alternative");
    return false;
  }
}



/**
 * set wifi sleep mode between data relays to conserve energy
 * @param sleepMode - if true set wifi card to sleep to conserve energy
 */
void setWifiSleepMode(bool sleepMode) {

  wifiSleeping = sleepMode;

  if (sleepMode) {
    WiFi.disconnect();
    WiFi.setSleep(true);
    delay(1000);
    Serial.print("sleep wifi status: ");
    Serial.println(wl_status_to_string(WiFi.status()));
  } else {
    WiFi.setSleep(false);
    WiFi.reconnect();
    delay(1000);
    Serial.print("awaken wifi status: ");
    Serial.println(wl_status_to_string(WiFi.status()));
    // Check if the connection is still active. if not trigger wait for it to come back online
    if (WiFi.status() != WL_CONNECTED && !wifiPaused) {
      Serial.println("Connection lost. Attempting to reconnect in 1 minute ...");
      WiFi.disconnect();
      wifiPaused = true;
      wifiConnected = false;
      connectToWiFi();
    }
  }
}

/**
 * record server ping success in long term memory
 */
void recordPingSucces() {
      totalServerPings++;
      EEPROM.begin(EEPROM_SIZE);
      EEPROM.writeFloat(eepromPingsAddress, totalServerPings);
      EEPROM.commit();
      EEPROM.end();
      wifiConnected = true;
      serverFailed = false;
}

/**
 * record server ping fails in long term memory
 */
void recordPingFailure() {
      totalServerPingFails++;
      EEPROM.begin(EEPROM_SIZE);
      EEPROM.writeFloat(eepromFailedPingsAddress, totalServerPingFails);
      EEPROM.commit();
      EEPROM.end();
      wifiConnected = false;
      serverFailed = true;
}

/**
 * ESP32 wifi card statuses
 * @param status
 * @return string
 */
String wl_status_to_string(wl_status_t status) {

  String response = "";

  switch (status) {
  case WL_NO_SHIELD:
    response = "WL_NO_SHIELD";
    break;
  case WL_IDLE_STATUS:
    response = "WL_IDLE_STATUS";
    break;
  case WL_NO_SSID_AVAIL:
    response = "WL_NO_SSID_AVAIL";
    break;
  case WL_SCAN_COMPLETED:
    response = "WL_SCAN_COMPLETED";
    break;
  case WL_CONNECTED:
    response = "WL_CONNECTED";
    break;
  case WL_CONNECT_FAILED:
    response = "WL_CONNECT_FAILED";
    break;
  case WL_CONNECTION_LOST:
    response = "WL_CONNECTION_LOST";
    break;
  case WL_DISCONNECTED:
    response = "WL_DISCONNECTED";
    break;
  }

  return response;
}

/**
 * Get the current in amps coming from the hall sensor
 * @return float
 */
float getAmps() {
  
  float combinedReading;
  float current;
  float sum = 0;
  long time_check = millis();
  int counter = 0;

  while (millis() - time_check < 1000) {

    combinedReading = ads.readADC_Differential_0_1();
    combinedReading += ads.readADC_Differential_2_3();
    current = combinedReading * FACTOR + (combinedReading * 0.05);

    sum += sq(current);
    counter = counter + 1;
  }

  current = sqrt(sum / counter);
  return (current);
}


/**
 * read the accumulated amps divided by readings
 */
float getAverageAmps(float array[], int size){

  float accumulatedValues = 0;
  int ampCounts = 0;
  
    for (int i = 0; i < size - 1; i++) {
      if(array[i] >= 0){
        ampCounts ++;
        accumulatedValues += array[i];
      }
    }

    return accumulatedValues / ampCounts;
}


/**
 * read the total amp over a 24 hour periods
 */
float getDailyAmpHours(){

  float accumulatedValues = 0;  
    for (int i = 0; i < hoursPerDay - 1; i++) {
      if(dailyAmpsArray[i] >= 0){
        accumulatedValues += dailyAmpsArray[i];
      }
    }

    return accumulatedValues;
}


/**
 * get average wattage from samples
 * @param int sampleCount
 * @return float
 */
float getLastXWattReadings(int sampleCount){

  float accumulatedValues = 0;

    int countedValues = 0;
  
    for (int i = secondsPerHour; i > 0; i--) {
      if(houryAmpsArray[i-1] >= 0){
        accumulatedValues += houryAmpsArray[i -1];
        countedValues ++;
      }
      if(countedValues >= sampleCount){
        break;
      }
    }

    return accumulatedValues / sampleCount;
}



/**
 * remove first item from array, shift all value to left and add new value to end.
 */
void cycleHourlyAmpsArray(float newValue) {

  // this means we the array if full so we can begin shifting
  if(houryAmpsArray[secondsPerHour -1] >= 0){
    for (int i = 0; i < secondsPerHour - 1; i++) {
      houryAmpsArray[i] = houryAmpsArray[i + 1];
    }
    houryAmpsArray[secondsPerHour - 1] = newValue;

  }else {
    // allow the array to initialize with real values
    houryAmpsArray[houryAmpsArrayCurrentIndex] = newValue;
    houryAmpsArrayCurrentIndex ++;
    if(houryAmpsArrayCurrentIndex > secondsPerHour) {
      houryAmpsArrayCurrentIndex = secondsPerHour - 1;
    }
  }
}



/**
 * remove first item from array, shift all value to left and add new value to end.
 */
void cycleDailyAmpsArray(float newValue) {

  // this means we the array if full so we can begin shifting
  if(dailyAmpsArray[hoursPerDay -1] >= 0){    
    for (int i = 0; i < hoursPerDay - 1; i++) {
      dailyAmpsArray[i] = dailyAmpsArray[i + 1];
    }
    dailyAmpsArray[hoursPerDay - 1] = newValue;

  }else {
    // allow the array to initialize with real values
    dailyAmpsArray[dailyAmpsArrayCurrentIndex] = newValue;
    dailyAmpsArrayCurrentIndex ++;
    if(dailyAmpsArrayCurrentIndex > hoursPerDay) {
      dailyAmpsArrayCurrentIndex = hoursPerDay - 1;
    }
  }
}

Back to top